Material

Skeg repair has to be done right. Just slapping on a piece of stiff 6061 flat bar is a sure way to have it snap off on the first thing it touches. For small repairs/small break offs we use a backing plate and fill with 100% filler wire/weld. For big repairs/break offs we use a full cast aluminum skeg replacement. Softer materials allow flex instead of break away.

Process

Full replacement: Skegs are beveled, gapped, tacked, checked for straightness, root welded, checked for straightness, capped, checked for straightness, smoothed/shaped. The process is similar to pipe welding. The end result being as near to factory strength as possible with 100% penetration/weld bonding the materials together.

Pricing

Pricing ranges from $125 to $450 +HST depending Severity of damage/amount of bend/if we need to use a replacement skeg part or just bits and pieces etc. Send pictures for estimate. You can send a direct message on FB or send an email.

Preparation for drop off

Drop off your lower unit, We do not offer removal.

You can leave the prop attached as it helps verify your new skeg will be long enough.

Leave the gear oil in your lower unit, it will help keep everything cool during welding.

Paint/Finished result

We do not offer painting services. If you are DIY’ing your paint job, we recommend using a self etching primer and a marine specific paint.

The finished result/exact shape will not be exactly like factory finish. We are doing a best case scenario repair on skegs. Function and strength come ahead of shape. Cast aluminum is a porous material. There may be small pit holes around the welded area that the owner may choose to fill with epoxy before painting.

Full replacement skeg sizing.

common skegs we keep on hand: (these may work for other brands also.

RS-1Replacement Skeg For Bombardier, Evinrude, Johnson, OMC, Yamaha V6 Outboards
RS-2Replacement Skeg For Bombardier, Evinrude, Johnson, OMC, Yamaha V4 Outboards (85 to 140 HP)
RS-3Replacement Skeg For Bombardier, Evinrude, Johnson, OMC, Yamaha V4 Outboards (40-80 HP)
RS-4Replacement Skeg For Mercury V6 Outboards and Mercruiser Stern Drives (I/Os)

We do not repair Props. We do not offer mechanical services.